The process of manufacturing thermo mechanically treated bars is perhaps the most technical out of all the building or creating proceedings involved in the construction sector. These steel bars unlike the traditional ones undergo severe baking in reheat furnaces amidst temperatures ranging between 1200°C to 1250°C. This is specifically known as the heat treatment that TMT Bars are subjected to. The heat treatment is a part of the metallurgical process of TMT Bar Production where along with it, water quenching also generates a big effect on the final shape that these bars end up taking.
The heat treatment is the first step in the thermo mechanical handling of these ultra-modern steel bars. A controlled process that plays a big role in altering the physical and mechanical properties of TMT Bars, heat treatment is the primary force behind the formation of ferrite and pearlite cores of the TMT Bars. This is why they stand out as the only steel bar to have a soft inner core but a tough outer surface. Thus, the impacts that heat treatment has on the properties of TMT Bars are plenty; from enhancing strength to making TMT Bars as weather-resistant as they are, its importance is paramount.
In this article, we aim to dive deep into all the possible ways in which TMT Bar properties get impacted by this heat treatment.
The heat treatment causes the temperature to flow from the colder outer surface to the hotter inner core. The steel billets that go through 1200°C to 1250°C play the role of reinforcing the shape and size of the bar, after which it goes through the rolling mills to attain its final form. It is this heat blasting that also results in the formation of a special rib design on the surface of these TMT bars. This rib design doesn’t just enhance quality but also improves the bonding with cement.
This heat treatment brings about the much-needed balance between strength and flexibility, making sure that when the bars cool down, the transformation of the soft interior core into a ductile structure is possible. Thus the standard length and diameter of TMT Bars ranging between 5.5 to 13 metres and 8 to 40mm respectively, are accomplished by this rigorous heating of steel billets in reheat furnaces at the beginning of the entire process of thermo-mechanical treatment that such advanced building materials are subjected to.
Below mentioned are the properties of TMT Bars that get impacted by the heat treatment. Let us delve into it:
The immense tensile strength of TMT Bars is the direct result of the heat treatment. Thus, what makes these advanced steel bars withstand massive loads and maintain thorough structural integrity is the intense heat blast that takes place during the initial stages of manufacturing. This erases the risk of failure and makes these solid building materials last for generations.
TMT Bars are capable of deforming without fracturing. This is unique in them. The heat treatment makes the TMT Bars stand out as the only ones to be completely immune to physical deformation for all household, commercial and industrial architectures out there.
Proper heat treatment ensures high weldability. This means that TMT bars can easily be joined with other steel components during construction, thus improving the effectiveness of the entire building process. Besides this, high weldability also allows the use of TMT bars in various structural applications especially intricate designs.
The heat treatment that ensures a proper mix of alloys makes advanced corrosion protection possible in TMT Bars. This is crucial in protecting the outer steel surface from moisture and oxygen and stopping rust from degrading the quality of these bars.
The TMT Bar company you opt for must meet the necessary standards for ductility, flexibility and strength. SEL Tiger’s TMT Bars integrated with a special rib design, enjoy a superior bonding with cement making them stand out as a TMT bar company that has gained the trust of both its competitors and customers. Equipped with stringent testing facilities we make sure to deploy state-of-the-art technology and the most rigorous quality control measures, thereby assuring our customers with maximum reliability in terms of weather and earthquake resistance.
Our advanced heat treatment techniques are designed to be precise with temperature control so that the resulting TMT bars are geared up with optimal mechanical properties and microstructures. From gathering raw materials to the final inspection, SEL Tiger stands firm as a TMT bar company that invests in technological advancements to stay ahead of the curve at all times, thereby always facilitating the continuous improvement of its manufacturing processes and products.
It is the heat treatment that ensures TMT Bars can be bent or stretched without breaking making them completely immune to physical deformation, thus these reinforced steel bars emerge as the number 1 building material for builders, engineers, architects and households alike.
TMT bars are indispensable in modern construction because of their immense tensile and yield strength. The heat treatment doesn’t just harden the steel but also makes it stronger. This improves the microstructure of TMT bars and makes them suitable for various applications.
The heat treatment makes the outer layer of TMT Bars less susceptible to environmental factors. This not only makes them suitable for heavy-duty applications but also stronger, more durable and corrosion-resistant as compared to other kinds of kinds of steel bars. An embodiment of longevity, TMT bars are now the first choice for all construction projects even in seismic zones and coastal regions.
Adhering to all national or international standards for manufacturing TMT Bars, SEL Tiger’s top-notch quality, cost-effectiveness, reliability and after-sales service factors make them the most trusted TMT bar manufacturer in India. A company where nothing precedes complete commitment to satisfaction and nothing causes a compromise in product quality, your buildings are always in safe hands with us.
